Husqvarna Viking Designer Epic 980Q Common Problems and Troubleshooting

When working with the Husqvarna Viking Designer Epic 980Q, users may encounter various issues that hinder their sewing experience. This article aims to address these common problems and provide troubleshooting solutions tailored specifically for this advanced sewing machine model.

Causes of Common Problems with the Husqvarna Viking Designer Epic 980Q

1. Thread Breakage

  • Description of the problem:

    Thread breakage occurs frequently during sewing, disrupting the stitching process.

  • Cause of the problem:

    Incorrect tension settings, improper threading, or using low-quality thread can lead to thread breakage.

  • Troubleshooting step-by-step:

    1. Check the tension settings and adjust them according to the fabric being used.
    2. Ensure that the thread is correctly threaded through the machine, including the tension discs and thread guides.
    3. Use high-quality thread appropriate for the fabric being sewn.
    4. Clean the machine and remove any lint or debris that may be causing friction.

2. Bobbin Jamming

  • Description of the problem:

    The bobbin gets stuck or jams while sewing, causing the machine to stop working.

  • Cause of the problem:

    Improperly wound or inserted bobbin, tangled thread, or debris in the bobbin area can lead to bobbin jamming.

  • Troubleshooting step-by-step:

    1. Remove the bobbin case and check for any tangled thread or debris.
    2. Rewind the bobbin following the machine’s guidelines and ensure it is inserted correctly.
    3. Clean the bobbin area thoroughly to remove any lint or debris.
    4. Lubricate the bobbin case if necessary, following the manufacturer’s recommendations.

3. Needle Breakage

  • Description of the problem:

    The needle breaks while sewing, causing interruptions and potential damage to the fabric.

  • Cause of the problem:

    Using the wrong needle size or type, sewing over thick seams or pins, or a bent needle can result in needle breakage.

  • Troubleshooting step-by-step:

    1. Ensure that the needle size and type are appropriate for the fabric being sewn.
    2. Avoid sewing over thick seams or pins that may bend or damage the needle.
    3. Replace the needle if it appears bent or damaged.
    4. Check the needle position and make sure it is securely installed in the needle clamp.

4. Uneven Stitching

  • Description of the problem:

    The stitches appear uneven or irregular, affecting the overall quality of the sewing.

  • Cause of the problem:

    Incorrect tension settings, improper threading, or using the wrong needle size can result in uneven stitching.

  • Troubleshooting step-by-step:

    1. Check and adjust the tension settings according to the fabric and thread being used.
    2. Ensure that the thread is correctly threaded through the machine, including the tension discs and thread guides.
    3. Use the appropriate needle size and type for the fabric and thread being sewn.
    4. Clean the machine and remove any lint or debris that may be affecting the stitching quality.

5. Machine Freezing or Error Messages

  • Description of the problem:

    The sewing machine freezes during operation or displays error messages on the screen.

  • Cause of the problem:

    Software glitches, electrical issues, or sensor malfunctions can cause the machine to freeze or display error messages.

  • Troubleshooting step-by-step:

    1. Restart the machine by turning it off and unplugging it for a few minutes before restarting.
    2. Update the machine’s software to the latest version, if available.
    3. Check for any loose or damaged electrical connections and repair or replace them if necessary.
    4. If the issue persists, contact the manufacturer’s customer support for further assistance.

6. Fabric Feed Issues

  • Description of the problem:

    The fabric does not feed smoothly through the machine, resulting in uneven stitches or fabric bunching.

  • Cause of the problem:

    Dirty feed dogs, incorrect presser foot pressure, or improper fabric handling can lead to fabric feed issues.

  • Troubleshooting step-by-step:

    1. Clean the feed dogs and surrounding area to remove any lint or debris.
    2. Adjust the presser foot pressure according to the thickness of the fabric being used.
    3. Ensure proper fabric handling techniques, such as guiding the fabric evenly and avoiding excessive pulling or pushing.

7. Thread Nesting (Bobbin Thread Showing on Top)

  • Description of the problem:

    The bobbin thread appears on the top side of the fabric, creating messy thread nests.

  • Cause of the problem:

    Improper bobbin tension, incorrect threading, or using the wrong bobbin type can cause thread nesting.

  • Troubleshooting step-by-step:

    1. Adjust the bobbin tension by following the machine’s guidelines or manual.
    2. Ensure that the bobbin is correctly inserted and wound with the appropriate thread tension.
    3. Check the threading path and make sure the thread is properly seated in the bobbin case.
    4. Use the recommended bobbin type for the machine to prevent thread nesting.

8. Needle Flexing or Breaking

  • Description of the problem:

    The needle flexes or breaks while sewing, possibly damaging the fabric or causing injury.

  • Cause of the problem:

    Sewing at high speeds, using the wrong needle size, or sewing through multiple layers of thick fabric can cause needle flexing or breakage.

  • Troubleshooting step-by-step:

    1. Reduce the sewing speed to prevent excessive strain on the needle.
    2. Ensure that the needle size is appropriate for the fabric and thread being used.
    3. Avoid sewing through excessive layers of thick fabric without appropriate needle and machine adjustments.
    4. Replace the needle if it appears bent or damaged.

9. Bobbin Thread Not Picking Up

  • Description of the problem:

    The needle fails to catch the bobbin thread, resulting in skipped stitches or loose seams.

  • Cause of the problem:

    Incorrect bobbin insertion, bobbin thread tension issues, or needle positioning problems can prevent the bobbin thread from being picked up.

  • Troubleshooting step-by-step:

    1. Ensure that the bobbin is correctly inserted and wound with the appropriate tension.
    2. Check the bobbin thread tension and adjust if necessary.
    3. Verify that the needle is properly positioned and securely installed in the needle clamp.
    4. Clean the bobbin area and remove any lint or debris that may be interfering with the bobbin thread pickup.

10. Automatic Thread Cutter Malfunction

  • Description of the problem:

    The automatic thread cutter feature fails to cut the thread properly, leaving strands of thread attached to the fabric.

  • Cause of the problem:

    Dull or damaged thread cutter blades, thread tension issues, or improper positioning of the fabric can cause automatic thread cutter malfunction.

  • Troubleshooting step-by-step:

    1. Inspect the thread cutter blades for any damage or dullness and replace if necessary.
    2. Check the thread tension and adjust it according to the fabric being used.
    3. Ensure that the fabric is positioned correctly under the presser foot and that there are no obstructions blocking the thread cutter mechanism.
    4. Clean the thread cutter area to remove any accumulated lint or debris that may be interfering with its operation.

6. Bobbin Thread Showing on Top

  • Description of the problem:

    The bobbin thread is visible on the top side of the fabric, affecting the appearance of the stitches.

  • Cause of the problem:

    Incorrect bobbin tension, improperly threaded bobbin case, or a dirty bobbin area can cause the bobbin thread to show on top.

  • Troubleshooting step-by-step:

    1. Adjust the bobbin tension to ensure it matches the top thread tension.
    2. Re-thread the bobbin following the machine’s instructions, ensuring it is correctly inserted into the bobbin case.
    3. Clean the bobbin area thoroughly to remove any lint or debris that may be affecting the tension or thread path.

7. Fabric Not Feeding Properly

  • Description of the problem:

    The fabric is not advancing smoothly while sewing, causing uneven stitching or fabric bunching.

  • Cause of the problem:

    Improper presser foot pressure, feed dog issues, or incorrect stitch length settings can lead to fabric not feeding properly.

  • Troubleshooting step-by-step:

    1. Adjust the presser foot pressure according to the fabric thickness and type.
    2. Check the feed dogs for any obstruction or damage, and clean them if necessary.
    3. Ensure the stitch length is set appropriately for the type of sewing being done.
    4. Test the machine with scrap fabric to ensure proper feeding before continuing with your project.

8. Thread Nesting Underneath

  • Description of the problem:

    Thread nests or loops form underneath the fabric, creating unsightly bumps and potentially causing machine jams.

  • Cause of the problem:

    Improper threading, incorrect tension settings, or a damaged bobbin case can result in thread nesting underneath the fabric.

  • Troubleshooting step-by-step:

    1. Rethread the machine, ensuring the thread is correctly passing through all guides and tension discs.
    2. Adjust the tension settings, both upper and bobbin tension, to achieve balanced stitching.
    3. Inspect the bobbin case for any damage or rough edges that may be catching the thread, and replace if necessary.
    4. Test the machine with scrap fabric to verify that the issue has been resolved before continuing with your project.

9. Skipped Stitches

  • Description of the problem:

    The machine occasionally skips stitches, leaving gaps in the stitching line.

  • Cause of the problem:

    Blunt or bent needle, improper needle/thread combination, or sewing at too high a speed can cause skipped stitches.

  • Troubleshooting step-by-step:

    1. Replace the needle with a new one, ensuring it is the correct size and type for the fabric being sewn.
    2. Adjust the needle/thread combination to ensure compatibility and proper tension.
    3. Slow down the sewing speed to prevent the needle from deflecting and skipping stitches.
    4. Check the machine for any mechanical issues or obstructions that may be causing the skipped stitches.

10. Unresponsive Touchscreen

  • Description of the problem:

    The touchscreen display on the sewing machine becomes unresponsive, hindering access to functions and settings.

  • Cause of the problem:

    Dirt, dust, or residue on the touchscreen, software glitches, or calibration issues can lead to an unresponsive touchscreen.

  • Troubleshooting step-by-step:

    1. Clean the touchscreen gently with a soft, dry cloth to remove any dirt or residue that may be causing interference.
    2. Restart the machine to see if the issue resolves itself, as software glitches may sometimes cause temporary unresponsiveness.
    3. Recalibrate the touchscreen according to the manufacturer’s instructions, if available, to ensure accurate touch response.
    4. If the problem persists, contact the manufacturer’s customer support for further assistance.

11. Thread Tension Issues

  • Description of the problem:

    Inconsistent or erratic tension results in uneven stitching and fabric puckering.

  • Cause of the problem:

    Dirty tension disks, incorrect threading, or worn tension components can cause tension issues.

  • Troubleshooting step-by-step:

    1. Clean the tension disks with a lint-free cloth and remove any buildup of lint or debris.
    2. Re-thread the machine, ensuring the thread is properly seated in the tension disks and guides.
    3. Check for any signs of wear on the tension components and replace them if necessary.
    4. Test the machine with scrap fabric to adjust the tension settings until balanced stitching is achieved.

12. Thread Cutter Malfunction

  • Description of the problem:

    The automatic thread cutter fails to cut the thread cleanly, leaving strands of thread behind.

  • Cause of the problem:

    Dull or misaligned blades, thread tension issues, or mechanical problems can cause the thread cutter to malfunction.

  • Troubleshooting step-by-step:

    1. Inspect the blades of the thread cutter for any signs of dullness or damage, and replace if necessary.
    2. Check the tension settings to ensure the thread is properly tensioned before cutting.
    3. Clean the thread cutter area to remove any debris that may be obstructing the cutting mechanism.
    4. If the problem persists, contact the manufacturer’s customer support for further assistance or repair.

13. Bobbin Winding Problems

  • Description of the problem:

    The bobbin winding function does not work properly, resulting in unevenly wound bobbins or bobbin winding errors.

  • Cause of the problem:

    Improperly inserted bobbin, tangled thread, or issues with the bobbin winding mechanism can cause bobbin winding problems.

  • Troubleshooting step-by-step:

    1. Ensure the bobbin is correctly inserted into the bobbin winding mechanism and engaged properly.
    2. Check the thread path for any tangles or obstructions that may be hindering the bobbin winding process.
    3. Clean the bobbin winding area to remove any debris that may be affecting the winding mechanism.
    4. If the problem persists, try winding the bobbin manually or contact the manufacturer for assistance.

14. Motor Issues

  • Description of the problem:

    The sewing machine motor runs inconsistently, makes unusual noises, or fails to start.

  • Cause of the problem:

    Overheating, worn motor brushes, electrical faults, or mechanical problems can cause motor issues.

  • Troubleshooting step-by-step:

    1. Allow the motor to cool down if it has been running for an extended period.
    2. Inspect the motor brushes for wear and replace them if necessary.
    3. Check the electrical connections and wiring for any signs of damage or loose connections.
    4. If the motor continues to malfunction, consult a qualified technician for repair or replacement.

15. Stitch Selection Problems

  • Description of the problem:

    The sewing machine fails to select or execute the desired stitch pattern correctly.

  • Cause of the problem:

    Software glitches, keypad or touchscreen issues, or incorrect machine settings can cause stitch selection problems.

  • Troubleshooting step-by-step:

    1. Restart the machine to see if the issue resolves itself, as temporary glitches may occur.
    2. Ensure the keypad or touchscreen is clean and free from any dirt or debris that may be interfering with input.
    3. Check the machine settings and stitch selection options to ensure they are configured correctly.
    4. If the problem persists, update the machine’s software if possible, or contact the manufacturer for further assistance.

16. Feed Dog Malfunction

  • Description of the problem:

    The feed dogs fail to move the fabric forward or backward properly during sewing.

  • Cause of the problem:

    Dirt or debris obstructing the feed dog mechanism, improper feed dog adjustment, or worn feed dog components can cause feed dog malfunction.

  • Troubleshooting step-by-step:

    1. Clean the feed dog area thoroughly to remove any lint, dirt, or debris that may be obstructing the feed dog mechanism.
    2. Adjust the feed dog height according to the fabric thickness and type, ensuring it is positioned correctly for proper fabric feeding.
    3. Inspect the feed dog components for signs of wear or damage, and replace them if necessary.
    4. Test the machine with scrap fabric to ensure the feed dogs are functioning properly before continuing with your project.

17. Thread Sensor Errors

  • Description of the problem:

    The machine displays thread sensor errors, indicating issues with thread detection or thread presence.

  • Cause of the problem:

    Dirty or malfunctioning thread sensors, improper threading, or thread breakage can trigger thread sensor errors.

  • Troubleshooting step-by-step:

    1. Clean the thread sensors carefully with a soft brush or compressed air to remove any dirt or debris.
    2. Rethread the machine, ensuring the thread is properly seated and passing through all thread guides and tension discs.
    3. Check the thread for any signs of breakage or tangling, and resolve any issues before continuing.
    4. If the problem persists, contact the manufacturer’s customer support for further assistance or repair.

18. Bobbin Thread Tension Issues

  • Description of the problem:

    The tension of the bobbin thread differs from that of the top thread, leading to uneven stitching or thread looping.

  • Cause of the problem:

    Incorrect bobbin tension settings, improperly wound bobbin, or debris in the bobbin case can cause bobbin thread tension issues.

  • Troubleshooting step-by-step:

    1. Adjust the bobbin tension according to the machine’s instructions to achieve balanced tension with the top thread.
    2. Ensure the bobbin is wound evenly and smoothly, with consistent tension throughout.
    3. Clean the bobbin case and surrounding area to remove any lint or debris that may be affecting the bobbin tension.
    4. Test the machine with scrap fabric to ensure the bobbin tension is properly adjusted before continuing with your project.

19. Automatic Needle Threader Malfunction

  • Description of the problem:

    The automatic needle threader fails to thread the needle properly or consistently.

  • Cause of the problem:

    Misaligned or damaged needle threader mechanism, improper threading technique, or thread tension issues can cause automatic needle threader malfunction.

  • Troubleshooting step-by-step:

    1. Inspect the needle threader mechanism for any misalignment, damage, or obstruction, and repair or adjust as necessary.
    2. Review the machine’s threading instructions and ensure the thread is properly engaged with the needle threader.
    3. Check the thread tension to ensure it is not too tight, which can affect the needle threader’s operation.
    4. If the problem persists, try threading the needle manually or contact the manufacturer for assistance.

20. Bobbin Case Movement

  • Description of the problem:

    The bobbin case moves or shifts during sewing, causing stitching irregularities or machine jams.

  • Cause of the problem:

    Loose bobbin case screws, improper bobbin case installation, or worn bobbin case components can cause bobbin case movement.

  • Troubleshooting step-by-step:

    1. Check the bobbin case screws for tightness and tighten them if necessary to secure the bobbin case in place.
    2. Ensure the bobbin case is properly installed according to the machine’s instructions, with no gaps or misalignment.
    3. Inspect the bobbin case components for signs of wear or damage, and replace them if necessary.
    4. Test the machine with scrap fabric to ensure the bobbin case remains stable during sewing before continuing with your project.

Husqvarna Viking Designer Epic 980Q Sewing Machine Manual

For detailed operating instructions for the Husqvarna Viking Designer Epic 980Q sewing machine, please refer to the manufacturer’s website. The manual can typically be found in the support or downloads section of the website.

Frequently Asked Questions

1. How can I adjust the tension on my Husqvarna Viking Designer Epic 980Q?

To adjust the tension on the Husqvarna Viking Designer Epic 980Q, follow these steps:

  • 1. Select the appropriate stitch and thread for your fabric.
  • 2. Test the tension by sewing a sample seam on a scrap piece of fabric.
  • 3. If the stitches appear loose or tight, adjust the tension dial accordingly.
  • 4. Continue testing and adjusting until the desired stitch quality is achieved.

2. Why is my needle breaking frequently?

Needle breakage on the Husqvarna Viking Designer Epic 980Q can be caused by several factors:

  • 1. Using the wrong needle size or type for the fabric being sewn.
  • 2. Sewing over thick seams or pins.
  • 3. A bent or damaged needle.
  • 4. Incorrect needle positioning.

Ensure you are using the correct needle and sewing techniques to prevent needle breakage.

3. What should I do if my machine freezes or displays an error message?

If your Husqvarna Viking Designer Epic 980Q freezes or displays an error message, try the following:

  • 1. Restart the machine by turning it off and unplugging it for a few minutes before restarting.
  • 2. Update the machine’s software to the latest version, if available.
  • 3. Check for loose or damaged electrical connections and repair or replace them if necessary.
  • 4. If the issue persists, contact the manufacturer’s customer support for further assistance.

4. How can I troubleshoot thread nesting underneath my fabric?

To troubleshoot thread nesting underneath the fabric:

  • 1. Rethread the machine, ensuring the thread is correctly threaded through all guides and tension discs.
  • 2. Adjust the tension settings, both upper and bobbin tension, to achieve balanced stitching.
  • 3. Inspect the bobbin case for any damage or rough edges that may be catching the thread, and replace if necessary.
  • 4. Test the machine with scrap fabric to verify that the issue has been resolved before continuing with your project.

5. Why is my fabric not feeding properly?

If your fabric is not feeding properly on the Husqvarna Viking Designer Epic 980Q, try the following troubleshooting steps:

  • 1. Adjust the presser foot pressure according to the fabric thickness and type.
  • 2. Check the feed dogs for any obstruction or damage, and clean them if necessary.
  • 3. Ensure the stitch length is set appropriately for the type of sewing being done.
  • 4. Test the machine with scrap fabric to ensure proper feeding before continuing with your project.

Conclusion

Always refer to the manual, customer service, or service center whenever possible if there is a problem with your Husqvarna Viking Designer Epic 980Q sewing machine. These resources can provide valuable assistance and guidance for troubleshooting and resolving issues.


Husqvarna Viking Designer Epic Common Problems

Husqvarna Viking Designer Diamond Royale EMBROIDERY Common Problems

Husqvarna Viking Designer Diamond deLuxe EMBROIDERY Common Problems

Leave a Comment